The advantages of chain drive systems are as follows:
1. Shaft center distances are
relatively unrestricted. Whereas
gear drive center-to-center
distances are restricted to
specific dimensions for a given
set of gears, the center distances
between two chained sprockets
can vary anywhere from 50% to
300% or more of their pitch
diameters.
2. Chain Drive are relatively easy
to install. Assembly tolerances
are not as restrictive as those for
gear drives. Chain drives are a
better choice for less experienced builders working with a minimum of machine tools.
3. Chain drives can be readily redesigned and reconfigured in comparison to gear drive
systems.
4. Chains perform better than gears under shock loading conditions.
5. Chain drives spread operating loads over many teeth whereas the operating loads acting
on gear drives are concentrated on one or two teeth.
6. Chain drives do not require tension on the slack side (Belt drives do) thus bearing loading
is reduced.
7. Chain drives require less space for a given loading and speed condition than pulleys and
belts.
8. Chain drives systems are (usually) less costly to build and maintain than an equivalent
gear drive.
While chain drives offer many advantages, there are good reasons to choose a gear drive system,
particularly when:
1. Compact drive requirements
demand the shortest possible
distance between shaft
centers.
2. High speed ratios are
required.
3. High rotating speeds (RPM)
are required.
4. High horsepower AND high
speed loading is required.
Belt and pulley systems also offer design advantages with respect to either chain or gear drives.
These advantages include:
1. Belts slip, chain and gears drives do not. This is a useful advantage for drive systems that
do not require positive speed
ratios to be maintained.
Momentary overloading
loading conditions may cause
a belt to slip over the pulleys
whereas a chain may break or
a gear tooth may shear. Belts
offer built in “Clutching”. Of
course sustained overloading
will cause premature wear and
“Burned out” belts.
2. Belt drives are not as noisy as
chain or gear drive systems.
3. Belt drives can operate over
longer center distances than
chain drives.
Belts are better suited to extremely high-speed ratios.
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